X 000 · Y 000
Austin Extrusion Company

Scale is the material.

AECO designs and builds large-format pellet-extrusion printers — bed sizes ten feet and up — and dedicates each one to a single customer's production run. Not shared capacity. Equipment built for your part.

AECO large-format pellet extrusion printhead depositing continuous material beads to form cylindrical covers
LIVE PRINT — CONTINUOUS BEAD DEPOSITION
AECO ENGINEERING · AUSTIN, TX
Our approach

We don't rent you time on a big printer. We build you one.

Because AECO designs and manufactures its own equipment, we're not fitting your part onto a general-purpose machine somebody else built. When a run needs a specific bed size, feed rate, tolerance, or material handling setup, we build that machine — and it stays dedicated to your production for as long as the run continues.

That's the difference between a shop that owns a big printer and a shop that owns the printer's entire design.

It's backed by an in-house team of mechanical engineers and chemists — so a custom solution isn't just a machine tuned to your part, it's a material formulated for it too.

AECO-built large-format extrusion printer inside its enclosure, ready for a dedicated production run
LARGE-FORMAT EXTRUSION CELL — REFERENCE IMAGE
Capability

What eight feet actually means

Most printers top out around a foot in any direction. Ours don't. From single-wall covers to solid, thick-walled geometries up to 8' in diameter, a standard shipping pallet and a full-height door fit inside a single AECO build volume with room to spare.

Up to 8'
Diameter, thin-wall to thick-wall
6'+
Build height
40+ lb/hr
Deposition rate
10+ yrs
Designing & building our own equipment
SCALE 1:1 DOOR · 3×7' PALLET · 4×3.3' AECO BUILD VOLUME
What we make

Built for ongoing production, not one-offs

We don't do single prints. Every AECO machine is commissioned around a customer's recurring production run — the same part, the same spec, run after run, for as long as the contract runs.

3,000 protective covers produced annually for one customer — one example of what a dedicated run looks like.
Protective Covers
Consumer Goods
Tooling & Molds
Architectural Design
Art
Interior Design
Home Goods
General Manufacturing
Process

Pellets in, parts out

No filament spools, no size ceiling. Here's the short version of how a dedicated run works.

01

Machine designed for the part

We size and configure a printer around your specific geometry, tolerance, and volume — before the first part is ever made.

02

Continuous pellet deposition

Raw resin pellets feed a gantry-mounted extruder that lays down continuous beads across the full plate, layer by layer, run after run.

03

Finish and repeat

Parts come off ready for finishing, coating, or assembly — and the machine stays configured to make the next one, and the next.

Materials: we run production across a wide material range — not one polymer forced to fit every job.

  • → TPU / TPE, durometer as low as 20A
  • → PCTG
  • → Nylon, neat or carbon-fiber reinforced
  • → Polypropylene
  • → Ceramic
  • → Cementitious paste extrusion
  • → Custom colors across all of the above

Need something outside this list? Our in-house chemists will develop the process for it — material development is part of standing up your dedicated machine, not a separate project.

About

Austin-built, Austin-run

AECO is a large-format additive manufacturing company based in Austin, Texas, designing and building our own printers for over a decade. Every machine we operate was built around a specific customer's production run — not adapted to fit one.

We make protective covers, consumer goods, tooling and molds, architectural pieces, art, interior design elements, home goods, and general manufacturing parts. Different categories, same model: a dedicated machine, a defined part, and a run that keeps going.

Contact

Tell us about the run.

Part geometry, volume, cadence, material — whatever you've got. We'll tell you what a dedicated machine for it would look like.

Production orders require an established account. Reach out to get set up.